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The New, Improved "Keiretsu"
During the past decade, some of Japan's most dominant companies have been quietly turning their supplier relationships into a tool that helps them innovate faster while radically cutting costs. This is the new keiretsu--a modern version of the traditional system in which buyers formed close, collaborative associations with suppliers. Toyota provides a compelling example of how keiretsu, which lost luster during the cost-cutting of the 1990s, is being revived and reinvented. The company today has vendor relationships that are more open, more global, and more cost-conscious than traditional keiretsu ever were and that provide even stronger bonds of trust, cooperation, and educational support. The authors examine the evolution of Toyota's keiretsu and explore the numerous lessons for developed-world and emerging-market companies seeking to improve their supplier relationships for lasting gain. Such companies should think short-term and long-term; know their suppliers well and develop trust with them; balance implicit and explicit communication; identify the suppliers most worth improving; and involve suppliers in developing new products. Those elements are critical even in a hypercompetitive, cost-obsessed environment, because as they speed production and boost innovation, they reduce the hidden costs of the arm's-length supplier relationships prevalent in the West. -
Continuity and Change in Japan’s Automotive Industry
Millions of vehicles recalled due to quality problems, multiple lawsuits, government investigations, and a very public apology from the company’s president have seriously damaged Toyota’s once-unassailable reputation. What do these problems say about the famed Toyota Production System? What will these problems and the wider economic crisis bring for the country’s automotive industry more generally? These authors recently visited Toyota and a number of automotive systems suppliers in Japan. Their observations and assessments of how the industry will fare in the years ahead are the basis for this article, which details the internationalization of the Japanese motor industry, the increasing use of temporary workers at motor plants, compensation systems, and lifetime employment.